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Advanced Materials for Impact Protection and Durability

Table of Contents

Advanced Materials for Impact Protection and Durability
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Shock absorption foam plays a crucial role in a variety of protective applications, offering both safety and performance across multiple industries. Below, we present an in-depth look at the features, benefits, and technical details of our shock absorption foam products.

Applications
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  • Ice hockey protective gear
  • Equestrian body protectors
  • Sporting protectors
  • Inner shoe cushioning
  • Motorcycle body protectors

Key Advantages
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  • Low G’s Value & Low Rebound:
    • The foam exhibits a low maximum G’s value, meaning it effectively reduces the deceleration experienced during impact. Lower G’s values correspond to less severe impacts.
    • Low rebound indicates that the foam absorbs a significant portion of the initial impact energy, minimizing the snap-back effect that can be detrimental in protective applications.
  • Durability Under Repeated Impact:
    • Maintains excellent compression set and shape stability even after strong, repeated impacts.
  • Thermal Stability:
    • Performs reliably in both cold and hot environments, ensuring consistent protection.
  • Chemical and Environmental Resistance:
    • Resistant to most chemicals, petroleum products, and humidity. The foam will not rot and does not contain CFC ozone-depleting materials (certified by TÜV, Germany).
    • Free from 10 phthalates (DBP, BBP, DENP, DINP, DNHP, DIBP, DNPP, DCHP, DIDP, DNOP).
  • Compliance and Safety:
    • Meets EN1621 requirements for motorcyclist body protectors and EN13158 for horse-riding body protectors.
    • Easy to clean and self-extinguishing for added safety.

Fabrication Methods
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  • Cutting and die-cutting
  • Adhesive bonding and welding
  • Sewing and stitching

Typical Physical Properties and Characteristics
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Property NV-405C NV-405S NV-606C NV-607S NV-710S NV-810S NV-815S NV-825S
Standard Sheet Size (cm) 120x182 142x213 150x213 116x168 112x168 106x160 96x147 86x132
Standard Roll Width (cm) 120 150
Max. Gauge (cm) 3.0 3.0 2.5/3.0 2.5 2.8 2.3 2.2 2.2
Colors Nat/Blk* Nat/Blk Nat/Blk Nat/Blk Nat Gray Blk Blk
Density (lb/ft3, g/cm3) 3.5-5.0 (0.06-0.08) 3.5-5.0 (0.06-0.08) 5.0-7.0 (0.08-0.11) 5.0-7.0 (0.08-0.11) 7.0-9.0 (0.11-0.14) 7.2-9.4 (0.12-0.15) 11.2-13.7 (0.18-0.22) 15-18.7 (0.24-0.30)
Compression Deflection (25%, Psi, kg/cm2) 3.0-5.0 (0.21-0.35) 3.0-5.0 (0.21-0.35) 5.0-7.5 (0.35-0.53) 4.0-7.0 (0.28-0.49) 6.0-9.0 (0.42-0.63) 5.5-9.0 (0.39-0.63) 9.0-12.0 (0.63-0.84) 15.0-25.0 (1.05-1.75)
Compression Set (50%) % Max 20 20 15 15 15 10 10 10
Water Absorption (Vacuum Method, % Max) 8 5 5 5 5 5 5 5
Water Absorption (lbs/sq.ft) 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1
Heat Aging (7 Days @ 158°F) Lineal Shrinkage % Max 5 5 5 5 5 5 5 5
Tensile Strength (lb/in2, kg/cm2) 70 (5) 70 (5) 130 (9) 100 (7) 130 (9) 340 (24) 340 (20) 450 (32)
Elongation % Min 200 200 220 125 130 300 300 380
Specification SCE-412C1 SCE-412C1 SCE-422B2 SCE-422B2 SCE-422B2 SCE-422B2 SCE-432B3 SCE-452B5

Able to pass European standards for motorcyclist and horse-riding body protectors (EN1621, EN13158)

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